Design process Sarongga coal, as raw material, was quite good with low ash content of 5% asreceived basis, although total moisture is relatively high, about 40%. In general, the coaltomethanol process consists of 3 main processes, namely coal gasification, syngas cleaning, and methanol synthesis, as shown in Figure 3.
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1. Introduction. With the depletion of oil resources, it is important to improve clean coal technology and use coal resources in a more efficient way, which also helps in reducing pollutant emissions [1].Coal gasification is one of the most important clean coal technologies, and the Shell coal gasification process (SCGP) is a popular coal gasification process.
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In this work, the technoeconomic and exergy analyses of two gasification technologies with integration into heat and power combined cycles are presented: i). Circulating fluidized bed (CFB) and ii). Dual fluidized bed (DFB) systems. As feedstock, lignocellulosic biomass (sugarcane bagasse, SCB) was considered. The gasification process of the fluidizedbed systems (circulating and dual bed ...
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Abstract. After successful completion of the demonstration phase on Illinois No. 5 coal, SCGP1, the Coal Gasification plant at Dee Park Texas, entered the coal feedstock phase, with the primary focus on gasifying a wide variety of coals, and a parallel experimental phase for process optimization and confirmation of several process improvements.
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Ju and Lee (2017) analyzed the energy efficiency of the coal gasification process in a shell gasifier for five different coals using a rigorous dynamic model. According to the obtained results, the performance of subbituminous gasification was considerably high in the shell gasifier regarding the lower energy density of subbituminous coals.
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Nexant completed the first two tasks (Tasks 1 and 2) of the ''Gasification Plant Cost and Performance Optimization Study'' for the DOE's National Energy Technology Laboratory (NETL) in 2003. These tasks evaluated the use of the EGAS {trademark} gasification technology (now owned by ConocoPhillips) for the production of power either alone or ...
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A heat integration optimization method that considers the changes in process parameters is proposed to find the global optimal process scheme for a coal chemical company's phenols and ammonia recovery process. The phenols and ammonia recovery process is simulated by Aspen Plus, and a programming method for heat exchanger networks synthesis that can simultaneously optimize process parameters ...
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The Department of Energy explains that coal gasification is a thermochemical process in which the gasifier's heat and pressure break down coal into its chemical constituents. The resulting "syngas" is comprised primarily of carbon monoxide and hydrogen, and occasionally other gaseous compounds. Proponents of coal gasification say that ...
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Coal gasification is recognized as the core technology of clean coal utilization that exhibits significant advantages in hydrogenrich syngas production and CO2 emission reduction. This review briefly discusses the recent research progress on various coal gasification techniques, including conventional coal gasification (fixed bed, fluidized bed, and entrained bed gasification) and relatively ...
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Texaco coal gasification process is a typical wet feeding system, and Texaco entrained flow gasifiers are widely used, especially in Integrated Gasification Combined Cycle (IGCC) [25,26]. ... Heat Exchanger Networks (HEN) synthesis and optimization is an important field in process integration and different objective functionshave been used to ...
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Coal gasification technology has gained increasing popularity in recent years, but the optimization of operating conditions remains inefficient. The operation optimization of the Shell coal gasification process (SCGP) is investigated in this paper using an operation optimization model integrating data analytics and mechanism analysis. The objective function contains two important indicators.
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The present research work proposes an optimization procedure using Taguchi method and utility concept with the main objective of maximizing the calorific value of syngas with lower CO 2 yield during coal gasification process using thermodynamic equilibrium model based on stoichiometric approach. After validating the model with experimental results, the effect of air supply and steam supply on ...
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The pilotscale gasification plant is used to perform a process optimization analysis for the gasification of PKS using coal bottom ash as a catalyst to assess the optimum conditions for producing the most H 2 and syngas composition.
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The results of exergy analyses can provide valuable insights into the design, assessment and optimization of SCWG processes or systems. Section snippets Coal gasification process. Coal gasification is an endothermic process, the heat required for gasification can be supplied by partial oxidation of feedstock (autothermal gasification) or by an ...
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The coalgasification wastewater treatment is the most difficult pollution control task for coalgasification plants. It is identified that there are two serious problems occurring in the current treatment process,, low performance of phenols removal and plugging induced by ammonia salts. A new treatment process is proposed in this paper to solve these severe problems and pursue clean ...
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1. Introduction. China is the world's largest producer and consumer of coal, and coal remains fundamental to China's energy and chemical industries [1].The modern coal chemical industry requires an effective approach to improve the efficient utilization level of coal and achieving the transformation of coal from a monofuel to an equal emphasis on fuel and raw materials, as it is ...
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Methanol is a clean fuel and an important feedstock for the petrochemical industry. Conventionally, the coaltomethanol process generates a substantial amount of CO2 emissions with a low yield of methanol. In this study, we propose the conceptual design development of coaltomethanol process using captured CO2 from the gasification plant by implying process intensification. The base case and ...
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Gasification fine slag (GFS) is the waste produced in the coal gasification process, its production and storage volume are increasing with the largescale promotion of coal gasification technology. Currently, the GFS black water is processed by the horizontal belt filter and the moisture content of the obtained filter cake exceeds 50%, which ...
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Keywords: Mini g, Gasification, Pr cess control, Process optimization, Real time optimization. ï€ 1. INTRODUCTION Coal is the most abundant and widespread type of fossil fuel, with reserves of economically recoverable coal estimated to be about 900 gigatons (GT), 64% of major fossil fuels. ... Ji, P., Gao, X., Huang, D., and Yang, Y. (2013 ...
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In the coal gasification process of converting coal to SNG, coal is gasified with steam and oxygen. The gasification process produces carbon monoxide (CO), hydrogen (H 2), carbon dioxide (CO 2), methane (CH 4), and higher hydrocarbons such as ethane and propane [5]. Methanation reaction is the main process of converting coal to gas.
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The gasification fly ash (GFA), a bulk industrial solid waste from coal gasification process, urgently needs to be effectively disposed. In order to use the GFA as porous carbon materials, fluidized activation experiments of the GFA from an industrial circulating fluidized bed (CFB) gasifier were conducted in a benchscale CFB test rig, as well as steam activation experiments of GFA in a ...
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Section snippets Process description. The studied system is based on a typical billion Nm 3 SNG/y CtSNG project with 580 t/h of feed coal. A typical CtSNG process is illustrated in Fig. 2. Initially, the coal mixed with steam reacts with oxygen from air separation unit (ASU) in coal gasification unit (CGU) to produce crude syngas.
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Operation optimization of Shell coal gasification process based on convolutional neural network models. ... Machine learning aided supercritical water gasification for H2rich syngas production with process optimization and catalyst screening. Chem Eng J, 426 (2021), p. 131285, / View PDF View article View in Scopus ...
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