Use them to mill soft, hard, brittle and fibrous materials, either in a wet or dry state. With slightly larger barrel volumes than the Essa ball mill series, rod mills are ideal for larger and more coarse materials. Rod charges and an acoustic safety enclosure for the rotating barrel are supplied as standard.
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WhatsApp: +86 18203695377The Bond work index (BWI) is a wellknown method used when selecting comminution equipment, to evaluate the grinding efficiency and to calculate the required grinding power. ... the grindability data of an unknown ore with a reference ore whose grindability data are known and determined in a Bond ball mill. The test is performed on samples of ...
WhatsApp: +86 18203695377The unit volume present in the mill in all tests is 1250 of dry solids packed by shaking, and the number of grams occupy ing 1250 is the unit test weight. Unless the material is exceptionally soft, the feed should not be coarser than 56 in. All standard rodmill grindability tests are conducted at roc per cent circulatiiig load.
WhatsApp: +86 18203695377The dominant mechanisms of comminution are very different in the two tests (the crushing test is mostly measuring impact crushing strength of fractures in the rock, whereas the ball mill test is measuring the abrasion strength of the matrix of a rock and the attrition resistance of individual grains within the rock).
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WhatsApp: +86 18203695377Section snippets Grinding kinetics in the Bond ball mill. Tests of grinding kinetics in the Bond ball mill (Fig. 1, Fig. 2) has shown that over a shorter grinding period, the process follows the law of first order kinetics R = R 0 ekt where R = testsieve oversize at the time (t); R 0 = test sieve at the beginning of grinding (t = 0); k: grinding rate constant; t . = grinding time.
WhatsApp: +86 18203695377Bond Rod Mill Wi Test. Apparatus The Bond rod mill is made of metal, 305 mm maximum inside diameter, with a wavetype lining. The internal mill length is 610 mm. The grinding charge consists of six mm and two mm diameter steel rods, all mm in length, and weighing a total of 33,380 g. The Bond rod mill runs at 46 rpm ...
WhatsApp: +86 18203695377Drop Weight Tests (DWT), Bond Crushing Work Index (CWI), Bond Abrasion Index (Ai), Bond Rod Mill Work Index (RWI), Bond Ball Mill Work Index (BWI) and Hard Groove Index for coal. These comminution tests are required to assess the energy requirement before commissioning the crushing and grinding plants. This study helps all
WhatsApp: +86 18203695377The sample was received crushed appropriately for the ball mill test. Ball Mill Grindability Test was conducted by standard practice using 100mesh (150 pm) closing screens. The ball mill work index is shown below. BM Wi (kWhr/st) = ; BM Wi (kWhr/mt) = ; Bond Ball Mill
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WhatsApp: +86 18203695377Pendulum Test twin pendulum. 41 Bond Impact Crushing Test Wi(C) Lowenergy impact test predates Bond Third Theory paper. Published by Bond in 1946 Test involves 2 hammers striking a 2"3" specimen simultaneously on 2 sides. Progressively more energy (height) added to hammers until the specimen breaks Doll et al (2006) have shown
WhatsApp: +86 18203695377feed size) and because this is a "singlestage ball mill" calculation, the F 80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P 80 is the ball mill circuit product.
WhatsApp: +86 18203695377The traditional Bond work index proposed by Bond over 60 years ago is still today a useful tool for characterizing material crushability and grindability in the minerals industry.
WhatsApp: +86 18203695377Bond also defined a test for rod mill grinding using a 305 mm × 610 mm standard mill requiring up to 20 kg samples. Test conditions differ,, the circulating load is changed to , and also the Bond equation for calculating the rod mill work index is slightly different.
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WhatsApp: +86 18203695377It is a wellknown fact that the value of the Bond work index (wi) for a given ore varies along with the grinding size. In this study, a variability bysis is carried out with the Bond standard grindability tests on different critical metal ores (W, Ta), ranging from coarse grinding (rod mills) to fine grinding (ball mills). The relationship between wi and grinding size did not show a clear ...
WhatsApp: +86 18203695377EF5BM=[ P80+ ×P80] ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a "singlestage ball mill" calculation, the F80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies below 75 µm to ball
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WhatsApp: +86 18203695377In a world with limited energy resources need to design the energy requirements of engineering processes cannot be over emphasized. The Bond's BallMill Work Index is a measure of the resistance of the material to grinding in a ball mill. This Index is widely used in the industry for comparing the resistance of different materials to ball ...
WhatsApp: +86 18203695377The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a predefined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stagecrushed to passing size of < mm.
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WhatsApp: +86 18203695377To calculate the Bond work index ( Wi) in a standard laboratory scale rodmill, Bond derived the following equation: (1) W i = 62 P i G i 10 P 10 F kw h sh t where F is 80% passing size of original feed, P is 80% passing size of circuit product and Pi is the testsieve size in μm [1]. The standard procedure to determine all Bond ...
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WhatsApp: +86 182036953771. The technical characteristics of the rod mill are that the product is relatively rough but has uniform particle size, contains less coarse particles and s...
WhatsApp: +86 18203695377Typically R = 8. Rod Mill Charge: Typically 45% of internal volume; 35% 65% range. Bed porosity typically 40%. Height of bed measured in the same way as ball mills. Bulk density of rods = tons/m3. In wet grinding, the solids concentration 1s typically 60% 75% by mass. A rod in situ and a cutaway of a rod mill interior.
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